HARDWARE · SOFTWARE · COST

Software vendors have nothing on your floor.
Machine makers can't give you the cost.

SeamStream builds both. From material ordering through intake, production and shipment, the data gathers into one flow — and the cost per style and the factory break-even come out of it.

See the flow ↓
analytics · director control · live LIVE
MONITORING FACTORY
FACTORY · 20 lines · 8 brands
13:55:02
SHIFT ELAPSED 100%
TODAY PRODUCTION
4,500
of 15,000
ACHIEVEMENT
30%
vs day target
PACE INDEX
81%
3 at risk · 16 behind
FACTORY DHU
3.8%
threshold 7.0%
ACTIVE LINES
20/20
0 no production
L02BRAND A
ON TRACK
743/ 75099%
L07BRAND B
BEHIND
335/ 78043%
L04BRAND C
AT RISK
525/ 70075%
L20BRAND D
ON TRACK
713/ 72099%
L09BRAND B
AT RISK
400/ 80050%
L14BRAND E
BEHIND
410/ 76054%
L18BRAND A
ON TRACK
733/ 74099%
L11BRAND C
BEHIND
367/ 72051%
600+
DEVICES DEPLOYED ON THE FLOOR
40
SEWING LINES RUNNING
35,000
GARMENTS PER DAY
1M+
GARMENTS TO DATE
● WHY IT STAYS BROKEN

Until now, factory systems came in only two kinds.

Whichever you buy, the middle stays empty — and a person ends up filling it in.

SOFTWARE MES
Great screens — filled in by hand.

The dashboards are excellent. But what fills them is human hands — someone still copies the floor's numbers off a paper slip.

✕  The moment it is re-typed, it is late and wrong.
HARDWARE MES
Devices, yes — but only half a system.

The hardware exists. But it is tied to a particular sewing machine, or the install is a construction job — and the software that manages the data it collects falls short.

✕  It ends up covering only part of the floor.
SEAMSTREAM
We build both the software and the hardware.

Our own terminals — not tied to any sewing machine — send the floor's data up on their own, and that same flow runs all the way through to cost and factory break-even.

✓  No machine lock-in ✓  No wiring work ✓  All the way to cost & break-even
● THE FACTORY'S DAY

From material order to shipment — one pipeline.

Four stages, one continuous picture. Follow a single order from the dock to the container — measured at every step, live.

01
Material arrival
Fabric & trims tracked from shipment to bonded warehouse.
02
Cutting
Cut requests vs. actual cut, fabric consumption in real time.
03
Sewing lines MAIN
Per-line output, defects and pace — tracked second by second.
04
Documents & shipping
POs parsed, stock closed, garments shipped — nothing dropped.
01
STAGE 01 · SEAMRADAR + SEAMCUSTOMS

The material walks in the door.

Every fabric shipment is matched against the forwarder's original manifest, then reconciled with bonded customs inventory. You see what's arriving, what's late, and what's cleared — before it ever reaches the cutting floor.

  • Forwarder original vs. system, line by line
  • ETA buffers flag late fabric automatically
  • Bonded inventory & customs in one view
SHIPMENTS · ARRIVAL TRACKING74 linked
SUPPLIER · BLVESSELETASTATUS
Supplier 1
BL ·· 5139
Vessel A05-28Arrived
Supplier 2
BL ·· 4172
Vessel B06-09In transit
Supplier 3
BL ·· 4301
Vessel B06-09Buffer 1d
Supplier 4
BL ·· 4194
Vessel C06-12In transit
CUTTING MONITOR · STYLE ··4783.5%
CUT REQUEST
7,776 yds
FABRIC IN
7,640 yds
CUT ORDER
2,486 pcs
ACTUAL CUT
2,076 pcs
02
STAGE 02 · SEAMSTREAM

Then it starts getting cut.

Cut requests, fabric in, cut order and actual cut — side by side, per style. The moment cutting falls behind the plan, the gap is visible, not discovered three days later at the line.

  • Plan vs. actual cut, live per style
  • Fabric consumption tracked by the yard
03
STAGE 03 · SEAMSTREAM · THE MAIN EVENT

Straight from the line.

This is where the product earns its name. Output, defects and pace for every sewing line, updated continuously — straight from the floor.

SeamStream · Line Monitor FACTORY B ▾ LINE 12 ▾ LIVE13:55:02
LINE
12
BUYER
BRAND A
ORDER
S/····010
DAILY TARGET
1,080
TODAY PRODUCTION
4,50030%
of 15,000 daily target
THIS HOUR · end-line QC
8995%
of 94 / hr target
DEFECTS TODAY
142.3%
pieces · DHU rate
END-LINE QC OUTPUT · 30-MIN SLOTS
ActiveLunchTarget
08:0010:0012:0014:00now
FACTORY GRID · 20 LINES
AVG EFF 61%AVG DHU 3.8%
1296%
BRAND A
90/942.3%
12-S71%
BRAND B
67/944.1%
1393%
BRAND A
86/923.0%
1448%
BRAND C
44/9214.8%
1590%
BRAND A
83/922.8%
15-S68%
BRAND D
63/925.0%
On trackBehindAt risk
RISK LINE · DIRECTOR VIEW
81%avg pace
● 3 at risk ● 16 behind ● 1 on track
WORST PACE
L1816%
L1448%
L2060%
L9-S63%
BRAND BREAKDOWN
BRAND A BRAND B BRAND C BRAND D +4 more
Line monitor Cutting monitor Warehouse monitor Factory app
04
STAGE 04 · SEAMSTREAM DOCS

And it ships — with nothing dropped.

Purchase orders arrive by API and are parsed automatically. Stock is reconciled, garment shipments are tracked, and the paperwork closes itself out — so the order that started at the dock finishes in the container, fully accounted for.

  • POs auto-received & parsed by AI
  • Fabric, garment & accessory shipments reconciled
PO INBOX · AUTO-RECEIVEDlive sync
TOTAL PO
502
TOTAL QTY
889K pcs
TOTAL FOB
$4.2M
BRANDPO NO.STYLEETD
A··3902··001409-08
B··3751··009908-12
C··4163··003308-12
● WHERE THE NUMBERS COME FROM

All these numbers come from the floor — not a spreadsheet.

Operators scan or tap at each step — QR or RFID — and three small devices capture it and send it straight to the cloud. No on-site servers, no wiring crews, no relay racks: they connect over Wi-Fi.

SCAN · TAP
operator logs the job
Wi-Fi
device sends direct
CLOUD
captured, not estimated
DASHBOARD
the number you saw
TAP · worker terminal

The unit at the workstation. Operators scan a QR code or tap an RFID card to log each operation and piece count the moment it happens — at the source, not re-keyed later.

LSU · floor collection unit

A collection unit placed on the floor. It gathers what the TAPs on a line record and sends it up to the server.

DS · docking station

The docking station. Pairs with a TAP and sends straight to the server over Wi-Fi.

NO ON-SITE SETUP · Wi-Fi → cloud, direct
● WHAT THE OWNER SEES

So you can see whether this month made money.

The numbers that come up from the floor become the cost, and the cost becomes the next purchase order.

From QC-passed output
Factory break-even

See how far past break-even each line and each building is. Achievement against target shows as a traffic light. Not a feeling — a number.

From materials and POs
Pre-cost and post-cost by style

Match what you quoted against what you actually spent, style by style. Split into fabric, trim, direct and indirect — so you can see where the gap opened.

From a confirmed style
Raw material purchasing

Once a style is confirmed the requirement is calculated, and the purchase order goes out from it. When that material arrives, it becomes step one all over again.

● ONE FAMILY

Three apps, included.

They are not sold separately. Docs, Customs and Radar extend the platform to documents, customs and shipping — same brand, same data. Currently in beta.

SeamStream Docs
DOCUMENTS · SHIPPING

PO inbox, fabric & garment shipments, packing lists — parsed and tracked.

SeamStream Customs
BONDED · CUSTOMS

Bonded inventory and customs declarations, reconciled with what's on the floor.

SeamStream Radar
SHIPMENT · ARRIVAL

Forwarder feeds matched to your system so late material surfaces early.

● WHY IT'S DIFFERENT

SeamStream vs. a legacy MES.

SeamStream
Legacy MES
Setup time
7.5 min
weeks
On-site infrastructure
None
servers + wiring
Data source
Captured at source
Hand-keyed in Excel
PO intake
AI parsing
re-keyed by hand
Machine replacement
Not needed
Tied to a brand
● RUNNING AT SCALE, RIGHT NOW

Not a pilot. A working operation.

600+
DEVICES DEPLOYED
40
SEWING LINES RUNNING
35,000
GARMENTS PER DAY
1M+
GARMENTS TO DATE
● GET STARTED

Live in an afternoon, not a quarter.

No integration project, no server room. Three steps from box to live floor.

01~7.5 MIN · NO ON-SITE SETUP
Devices pair over Wi-Fi
Place TAP, LSU and DS on the line. They connect straight to the cloud — no servers, wiring or relay racks.
02API · AUTO-PARSED
Connect your orders
Purchase orders flow in by API and are parsed automatically — styles, quantities and dates, with no re-keying.
03STRAIGHT FROM THE FLOOR
Go live
From material ordering to shipment, and on through cost per style and factory break-even.
● SECURITY & OPERATIONS
Encrypted in transit
TLS between every device and the cloud
Role-based access
Admin, approvals and per-company scopes
No on-site servers
Cloud-hosted; nothing to rack or patch
Bilingual EN / KO
Full interface in English and Korean

Want to see your own factory on this screen?

Book a live demo. We'll set it up on a real line — no on-site install.